Our Work in Action
Take a look inside our facility, see our pallet products up close, and learn about our repair and recycling processes. Every image tells a story of quality and sustainability.
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Our Facility
Main Warehouse — 60,000 sq ft
Our Houston headquarters where thousands of pallets are sorted, graded, and processed daily.
Automated Sorting Line
High-speed conveyor system that sorts pallets by size, grade, and condition for efficient processing.
Heat Treatment Chamber
ISPM-15 compliant heat treatment facility ensuring pallets meet international export standards.
Repair Station
Dedicated workstations equipped with pneumatic tools, replacement boards, and quality control checkpoints.
Recycling Area
End-of-life pallets are dismantled here — wood goes to mulch, nails to scrap metal, nothing to landfill.
Loading Docks
Multiple loading bays for efficient truck loading and unloading, handling dozens of shipments per day.
Quality Inspection Zone
Dedicated area where trained inspectors grade every pallet using our A/B/C system with calibrated measuring tools.
Inventory Staging Area
Organized staging lanes where graded pallets are sorted by size, type, and grade, ready for order fulfillment.
Fleet Parking & Dispatch
Our fleet of 20+ trucks is staged here daily for efficient route dispatching across Texas and beyond.
Pallet Products
48x40 GMA Wood Pallet — Grade A
Premium condition, like-new appearance. Ideal for retail display and high-value goods shipping.
48x40 GMA Wood Pallet — Grade B
Standard used condition with minor cosmetic wear. The workhorse of the logistics industry.
48x40 GMA Wood Pallet — Grade C
Economy grade with visible wear and repairs. Structurally sound for light-duty and one-way shipping.
Heavy-Duty Plastic Pallet
FDA-compliant, washable, and built to last 10+ years. Perfect for food and pharmaceutical applications.
Nestable Plastic Pallet
Lightweight, stackable design that saves space on return trips. Ideal for export and one-way shipping.
Steel Metal Pallet
Industrial-strength pallets for extreme loads, high temperatures, and demanding warehouse environments.
Aluminum Metal Pallet
Lightweight yet strong — perfect for air freight, cleanroom environments, and corrosion-sensitive applications.
Euro Pallet (1200x800mm)
Standard European pallet for international shipping and ISO-compliant supply chains.
Custom Built Pallet
Pallets engineered to your exact specifications — any size, material, or load rating you need.
42x42 Telecom Pallet
Square format standard for telecommunications equipment, paint drums, and specialty chemical shipping.
48x48 Chemical Pallet
Large square pallet optimized for 55-gallon drum patterns and chemical industry storage requirements.
Heat-Treated Export Pallet
ISPM-15 stamped and certified for international trade. Available in all standard sizes and custom dimensions.
Repair & Recycling
Board Replacement
Damaged deckboards are replaced with matching lumber, extending pallet life by 3-5 additional cycles.
Stringer Repair
Cracked or broken stringers are reinforced or replaced to restore full structural integrity.
Nail & Fastener Work
Loose nails are reset, missing fasteners replaced, and protruding hardware corrected for safety.
Wood Chip Production
Unrepairable wood is processed into clean wood chips for mulch, landscaping, and biomass fuel.
Metal Recovery
All nails, screws, and metal hardware are separated and sent to scrap metal recyclers.
Quality Control Check
Every repaired pallet passes a final inspection before being cleared for resale and delivery.
Pallet Dismantling
End-of-life pallets are carefully taken apart to maximize material recovery from every board and stringer.
Dust Collection System
Industrial-grade dust collection protects air quality during wood processing and chipping operations.
Material Sorting Bins
Separated streams for reusable boards, scrap wood, metal fasteners, and contaminated materials ensure maximum recycling efficiency.
Fleet & Logistics
Flatbed Delivery Truck
Our flatbed trucks transport full loads of pallets stacked and secured for safe highway transit across the region.
Box Truck for Local Deliveries
Enclosed box trucks handle smaller local deliveries, protecting pallets from weather during transit.
Forklift Loading Operations
Skilled forklift operators load and unload trucks efficiently, minimizing turnaround time at client facilities.
Route Optimization Dashboard
Our dispatch team uses digital route planning to minimize fuel consumption and maximize delivery efficiency.
Pallet Pickup at Client Sites
We pick up surplus and used pallets directly from client warehouses, docks, and manufacturing facilities.
Cross-Dock Transfer
For long-distance shipments, pallets transfer between regional carriers at cross-dock facilities for faster delivery.
Team & Culture
Repair Technicians at Work
Our skilled technicians inspect and repair pallets using pneumatic nail guns, saws, and replacement lumber.
Quality Inspection Team
Dedicated inspectors verify dimensions, structural integrity, and grade compliance on every outbound pallet.
Safety Training Session
Regular safety training sessions keep our team current on best practices for PPE, forklift operation, and hazard prevention.
Team Recognition Event
Monthly team lunches and quarterly recognition awards celebrate outstanding performance and safety milestones.
Warehouse Morning Briefing
Daily morning huddles align the team on production targets, delivery schedules, and safety reminders.
Community Volunteer Day
Our team participates in local tree-planting events, park cleanups, and community sustainability education programs.
Our Operations at a Glance
These numbers represent the scale and efficiency of our Houston facility and nationwide operations. Every metric reflects our commitment to quality, speed, and sustainability.
60,000
Square Feet
Total facility size including warehouse, repair, and recycling areas
3,000+
Pallets/Day
Average daily processing capacity across all operations
22+
Fleet Vehicles
Trucks and trailers for pickup and delivery operations
8
Loading Docks
Simultaneous truck loading/unloading bays for maximum throughput
A Pallet's Journey Through Our Facility
From arrival to departure, every pallet follows a carefully designed path through our facility. Each stage ensures quality, efficiency, and maximum material recovery.
Arrival & Unloading
Pallets arrive by truck from client pickups, supplier deliveries, and partner transfers. Each load is documented with quantity, source, and estimated condition upon arrival at our receiving dock.
Initial Sorting
Pallets are routed through our automated sorting line, which separates them by size. Oversized, undersized, and non-standard pallets are diverted to a manual inspection lane for individual assessment.
Quality Inspection
Trained inspectors examine every pallet for structural damage, contamination, mold, dimensional accuracy, and overall condition. Each pallet receives a grade (A, B, C, or Recycle) based on objective criteria.
Repair & Refurbishment
Pallets needing repair are sent to our repair stations where technicians replace damaged boards, reset nails, reinforce stringers, and restore the pallet to its assigned grade standard.
Treatment & Compliance
Pallets destined for export enter our ISPM-15 heat treatment chamber. After treatment, each pallet is stamped with the official IPPC compliance mark and batch-documented for traceability.
Staging & Fulfillment
Graded and treated pallets are staged in organized lanes by size, grade, and client order. When a delivery is scheduled, pallets are pulled, verified against the order, and loaded for shipment.
The Technology Behind Our Quality
EcoPallets Pro invests heavily in equipment and technology to maintain the highest quality standards while operating at scale. Our facility features a combination of industrial hardware and proprietary software systems that work together to ensure every pallet meets our exacting standards before it reaches a client.
Our automated sorting line can process up to 2,000 pallets per hour, using optical sensors and dimensional scanners to route pallets by size. Our heat treatment chamber handles 500 pallets per cycle with digital temperature monitoring and automatic compliance logging. And our barcode tracking system gives every pallet a unique digital identity from the moment it enters our facility until the moment it ships.
On the software side, our customer portal provides real-time inventory visibility, order tracking, invoice management, and sustainability reporting. Our internal operations platform manages production scheduling, quality metrics, fleet dispatch, and client analytics. This technology stack is what enables us to deliver consistent quality at scale while keeping costs competitive.
Automated Sorting Conveyors
High-speed belt conveyors with size-detection sensors that sort 2,000+ pallets per hour by dimension.
ISPM-15 Heat Treatment Kiln
Gas-fired kiln with digital temperature probes ensuring core temp of 56C for 30+ minutes per cycle.
Pneumatic Nail Guns
Professional-grade pneumatic tools for fast, consistent nail driving during pallet repair operations.
Industrial Wood Chipper
Processes unrepairable wood into clean chips for mulch, biomass, and particleboard raw material.
Barcode Scanning System
Handheld and fixed-mount scanners track every pallet from intake to outbound delivery in real time.
Customer Portal Software
Self-service web platform for ordering, tracking, invoicing, and downloading sustainability reports.
See It for Yourself
Interested in touring our facility or seeing specific pallet products in person? Contact us to schedule a visit or request product samples.